為什么建議使用機器人自動噴粉線?
機器人自動噴粉線與人工對比的優勢有什么
What are the advantages of robot automatic powder spraying line compared to manual operation
1.人工需要每個月發工資,機器人不需要發工資,不用買社保,不擔心工傷。
1. Workers need to receive monthly wages, robots do not need to receive wages, do not need to buy social security, and do not worry about work-related injuries.
2.人工有情緒,噴粉機器人沒有情緒,有電就可以工作,省心。
2. Artificial beings have emotions, while powder spraying robots have no emotions. They can work with electricity, which is worry free.
3.人工噴涂質量不穩定,噴粉機器人程序設定后可以一直按照指定軌跡噴涂,很均勻。
3. The quality of manual spraying is unstable, and the powder spraying robot program can continuously spray according to the specified trajectory, which is very uniform.
4.人工會得職業病,噴粉機器人百毒不侵,不用擔心職業病。
4. Artificial workers may suffer from occupational diseases, and powder spraying robots are immune to all kinds of toxins, so there is no need to worry about occupational diseases.
5.使用時間長,一次投入,終身使用
5. Long usage time, one-time investment, lifelong use
機器人自動噴粉的幾個優勢講解:
Explanation of several advantages of robot automatic powder spraying:
1、防爆型作用:無論是噴涂機器人還是別的自動噴涂機器設備他們所應用的液態涂料里都帶有揮發物有機溶劑,靜電粉末噴涂全過程中會發生煙塵顆粒物,而這種揮發物有機溶劑汽體或煙塵顆粒物在密閉式的噴涂生產車間會產生潛在性爆炸的氣體環境,一般的自動噴涂設備都不具備防爆功能需要增加其他設備來進行防爆,噴涂機器人則能夠在訂制生產制造時提升防爆型作用。
1. Explosion proof function: Whether it is a spraying robot or other automatic spraying machine equipment, the liquid coatings they apply contain volatile organic solvents. During the entire process of electrostatic powder spraying, particulate matter will be generated, and this volatile organic solvent vapor or particulate matter will create a potentially explosive gas environment in a closed spraying production workshop. Generally, automatic spraying equipment does not have explosion-proof function and requires the addition of other equipment for explosion prevention. Spraying robots can enhance their explosion-proof function during customized production and manufacturing.
2、靈便度提高:噴涂機器人選用中空手腕構造,使靜電噴槍姿勢能夠迅速靈便的轉換,進而促使在噴涂窄小室內空間或工件表面時更為靈便。而且由于噴涂機器人的涂料管路內放置中空手腕,因此 合理防止了噴涂機器人的軸運動全過程中管路發生纏繞及位置干涉,而且也在一定水平上避免涂料管裂開導致工件環境污染。
2. Improved flexibility: The spraying robot adopts a hollow wrist structure, which enables the electrostatic spray gun posture to quickly and flexibly switch, thereby promoting more flexibility when spraying narrow indoor spaces or workpiece surfaces. Moreover, due to the placement of a hollow wrist in the coating pipeline of the spraying robot, it effectively prevents entanglement and positional interference of the pipeline during the entire axis movement of the spraying robot, and also to a certain extent avoids environmental pollution caused by the cracking of the coating pipeline.
3、智能化追隨:噴涂機器人選用靜態數據表面噴涂運動軌跡的步態分析或線下程序編寫,使噴涂機器人具備智能化追隨作用,能夠依據工件的挪動方位及速率值,全自動整體規劃更新的噴涂運動軌跡和噴涂速率。
3. Intelligent tracking: The spraying robot adopts gait analysis of static data surface spraying motion trajectory or offline program writing, enabling the spraying robot to have intelligent tracking function. It can automatically plan and update the spraying motion trajectory and spraying rate based on the movement direction and speed value of the workpiece.
4、線下程序編寫:針對一些非常復雜的工件噴涂機器人選用線下程序編寫,能夠將工件表面開展離散變量,隨后轉化成噴涂機器人的軌跡,那樣不僅能夠提升噴涂機器人的軌跡的轉化成高效率,并且開能夠提升對繁雜工件噴涂的可執行性。
4. Offline programming: For some very complex workpiece spraying robots, offline programming is selected to develop discrete variables on the surface of the workpiece, which can then be converted into the trajectory of the spraying robot. This not only improves the efficiency of converting the trajectory of the spraying robot into high efficiency, but also enhances the feasibility of spraying complex workpieces.
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